GENERAL DESCRIPTION: Full digital Ultrasonic high power generator
Email : info@sonic-power.com
SPG Touch ultrasonic assembly systems are available from 250-3500 Watts output true output power. This enables operating in continues, distance, time, energy or peak power welding modes, depending on the control level selected. Multiple modes are valuable for applications requiring a high level of process control and weld quality.
In addition, the amplitude can be regulated from 20-100% from the front panel or via a remote 2-10 volt signal. All systems include the enhance digital processor PID / PLL frequency control with a frequency window + – 1000 Hz providing enhanced performance, consistency, and reliability.
It also includes a user interface with a LARGE LCD Colour Touch display designed for ease of use in setup, operation, and troubleshooting. The system also has enhanced data capabilities for configuration and information management.
These systems are designed for use in manual, semi-automated, or fully automated environments. An actuator may be connected and controlled direct from the generators 15 pole Sub-D and 25 pole Sub-D connector that includes 2 hand safety control and 24V for solenoid valve.
All specifications subject to change without notice.
KEY FEATURES
User Interface/Process Controls
•User interface featuring makes setup, operation, diagnostics, and troubleshooting easier.
•LAN remote interface connections available
•1 ms sampling rate of data provides superior performance, consistency, and control.
•Multiple welding modes depending on control level, time, energy, peak power, and ground detect. Energy is settable in increments of 0.1 watt. Peak power can be set in increments of 1 watt %.
•Amplitude 20-100% — can be controlled from the front panel or from remote with a 2-10 volt signal.
•Expanded process control limits, trigger range, energy compensation , provide more choices in application setup.
•Expanded quality monitoring limits to identify “reject” parts.
•Built-in digital amplitude control – for fine tuning of critical applications, because amplitude is the most important variable in ultrasonic welding. The settings has a range of 20% to 100%. Amplitude stable even under voltage fluctuation.
•True alarm messages for ease of troubleshooting, with links to additional information.
•Self-diagnostics – visual, audible, and logic output alarms.
•Built-in frequency and memory diagnostics for simplified troubleshooting of the converter/booster/ horn stack.
•Alarm and cycle counters are built in for tracking production; works via a real time clock.
•Built-in ground detect with scrub / After burst time delay up to 30 seconds to increase tooling and converter life in cut and seal applications.
•Selectable per-triggering or trigger by time.
•Fully voltage and current protected – able to cut cable under full load, without damaging the generator.
•Password protection feature for lock-out of unauthorized process changes
Power Supply
•Line / Load Regulation – Corrects for variations
due to power line fluctuations and varying load
conditions.
•Auto tune plus Memory – Provides fully-automatic tuning in a range of ±1000 Hz going up from 19.000 for 20 kHz horns, ±1500 Hz 28,5 kHz for 30.000 Hz horns, and ± 2000 Hz around 38.000 kHz for 40 kHz horns, and stores the horn frequency during initial start up test.
•IP 65 the generator can be delivered as IP65, for hard environment production.
•Selectable Starting Ramp – To accommodate starting characteristics of a wide range of horns. This feature makes it easier to start more difficult horns or enables faster cycle rates.
•System Protection Monitor (SPM) Five levels of power supply protection are provided:
1) phasing, 2) over voltage, 3) over current.
Series SPG-250, SPG-450, SPG-900, SPG-1200, SPG-1800, SPG-2200, SPG3300
Output power: 250 Watt, 450 Watt 900 Watt 1200 Watt, 1800 Watt, 2200 Watt. 3300 watt
Line voltage: 90-250 V AC 50/60 Hz,.
Max. current: 16 amps max.
Frequency: 15-85 kHz
Max. cycle rate: 300 cycle rates per minute (CPM)
Ambient temp. range: 41-158° F (5-70°C)
Specifications
| Model Connection Power Connected Ultrasound Output Output Size Weight
voltage Consumption load frequency voltage Power |
| SPG 230-115Volt MAX 16A 660 VA 15-50 kHz Approximately 250-3300 274mmx 304mm x 104mm 6 kg
50/60 Hz 700-1000 MAX. 3300V |
Ultrasonic Generators comes under following names:
Ultrasonic welding Generator – Ultraschall schweiss generator – Ultraschall schweissgenerator – Ultraschall generatoren – Ultrasonic Generator – Ultraschall Generator – Generador de ultrasonidos – Gerador de ultra-som – Ultrasonic Cutting Generator – Ультразвуковой генератор сварочный – Ultradźwiękowy Generatory spawanie – Générateur de soudage par ultrasons – Générateur à ultrasons coupe l’alimentation – Ultrasonic food cutting Generator – Ultradźwiękowy Generator cięcie żywności – Ультразвуковой генератор резки пищи – Générateur de soudage par ultrasons – ultrasonic welding generator – saldatura generatore di ultrasuoni – Ultradźwiękowy generatory spawalniczy – gerador de soldagem ultra-sônica – ультразвуковой генератор сварочный – generador de soldadura por ultrasonidos – Ultraschallschweißen generator – Ultrasons générateur de soudage de plastique – generatore di saldatura ad ultrasuoni di plastica – Ultradźwiękowy generatory spawanie plastiku – gerador de soldagem ultra-sônica de plástico – ультразвуковой сварки пластиковых генератор – generador de ultrasonidos de soldadura de plástico – Ultraschall Kunststoffschweißen Generator – Ultrasonic plastic welding generator – ultrasonic welding generator – Ultraschall schweissen generator – Ultraschallschweissen generator – ultrasonique générateur – ultrasonique coupe générateur – Ultraschallgenerator – ultraschallgeneratoren – ultraschall schweissen generatoren – ultrasonic food cutting generator –
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