USG – Full digital – ultrasonic generator

GENERAL DESCRIPTION: Full digital Ultrasonic high power generator

Email : info@sonic-power.com

USG Touch ultrasonic generator assembly systems are available from 250-6500 Watts output true output power. This enables operating in continues, distance, time, energy or peak power welding modes, depending on the control level selected. Multiple modes are valuable for applications requiring a high level of process control and weld quality.
In addition, the amplitude can be regulated from 20-100% from the front panel or via a remote 2-10 volt signal. All systems include the enhance digital processor PID / PLL frequency control with a frequency window + – 1000 Hz providing enhanced performance, consistency, and reliability.
It also includes a user interface with a LARGE LCD Colour Touch display designed for ease of use in setup, operation, and troubleshooting. The system also has enhanced data capabilities for configuration and information management.
These systems are designed for use in manual, semi-automated, or fully automated environments. An actuator may be connected and controlled direct from the generators 25 pole Sub-D connector

KEY FEATURES

User Interface/Process Controls

  • User interface featuring makes setup, operation, diagnostics, and troubleshooting easier.
  • LAN remote interface connections available over RS232 – RS485 and Profibus as standard.
  • 1 MS sampling rate of data provides superior performance, consistency, and control.
  • Multiple welding modes depending on control level, time, energy, peak power, and ground detect. Energy is settable in increments of 0.1 watt. Peak power can be set in increments of 1-watt %.
  • Amplitude 50-100% — can be controlled from the front panel or from remote with a 5–10-volt signal.
  • Expanded process control limits, trigger range, energy compensation, provide more choices in application setup.Expanded quality monitoring limits to identify “reject” parts.
  • Built-in digital amplitude control – for fine-tuning of critical applications, because amplitude is the most important variable in ultrasonic welding. The settings has a range of 50% to 100%. Amplitude stable even under voltage fluctuation.
  • True alarm messages for ease of troubleshooting, with links to additional information.
  • Self-diagnostics – visual, audible, and logic output alarms.
  • Built-in frequency and memory diagnostics for simplified troubleshooting of the converter/booster/ horn stack.
  • Alarm and cycle counters are built in for tracking production; works via a real time clock.
  • Built-in ground detects with scrub / After burst time delay up to 30 seconds to increase tooling and converter life in cut and seal applications.
  • Selectable per-triggering or trigger by time.
  • Fully voltage and current protected – able to cut cable under full load, without damaging the generator.
  • Password protection features for lockout of unauthorized process changes

Power Supply

  • PFC 90-265V Line / Load Regulation – Corrects for variations due to power line fluctuations and varying load conditions.
  • PFC 340-465V Line / Load Regulation – Corrects for variations due to power line fluctuations and varying load conditions.
  • Auto tune plus Memory – Provides fully-automatic tuning in a range of ±1000 Hz going up from 19.000 for 20 kHz horns, ±1500 Hz for 30.000 Hz horns, and ± 2000 Hz around 38.000 kHz for 40 kHz horns.
  • IP 65 the generator can be delivered as IP65, for hard environment production.
  • Selectable Starting Ramp – From 20-100ms to accommodate starting characteristics of a wide range of horns. This feature makes it easier to start more difficult horns or enables faster cycle rates.

1) phasing, 2) over voltage, 3) over current.

Series              USG-1200,   USG-2200,      USG-3300,    USG-4300,     USG-5300,     USG-6300,     USG8300
Output power: 1200 Watt,   2200 Watt       3300 Watt     4300 Watt,      5300 Watt,     6300 Watt.      8300 watt

Line voltage: 90-250 V AC 50/60 Hz. Line voltage 340-460V AC, 3 phase Max. current: 16 amps max.
Frequency: 15-85 kHz
Max. cycle rate: 300 cycle rates per minute (CPM)
Ambient temp. range: 41-158° F (5-70°C)

Specifications

Model     Connection    Power           Connected  Ultrasound    Output         Output             Size                   Weight                voltage       Consumption       load        frequency    voltage          Power
SPG           230-115Volt         MAX 16A               660 VA       15-50 kHz     Approximately     250-3300     274mmx 304mm x 104mm    6 kg50/60 Hz                                                                               700-1000       MAX. 8300V

Ultrasonic Generators comes under following names:

Ultrasonic welding Generator –  Ultraschall schweiss generator –  Ultraschall schweissgenerator –  Ultraschall generatoren –  Ultrasonic Generator –  Ultraschall Generator –  Generador de ultrasonidos –  Gerador de ultra-som –  Ultrasonic Cutting Generator –  Ультразвуковой генератор сварочный –  Ultradźwiękowy Generatory spawanie –  Générateur de soudage par ultrasons –  Générateur à ultrasons coupe l’alimentation –  Ultrasonic food cutting Generator –  Ultradźwiękowy Generator cięcie żywności –  Ультразвуковой генератор резки пищи –  Générateur de soudage par ultrasons –  ultrasonic welding generator –  saldatura generatore di ultrasuoni –  Ultradźwiękowy generatory spawalniczy –  gerador de soldagem ultra-sônica –  ультразвуковой генератор сварочный –  generador de soldadura por ultrasonidos –  Ultraschallschweißen generator –  Ultrasons générateur de soudage de plastique –  generatore di saldatura ad ultrasuoni di plastica –  Ultradźwiękowy generatory spawanie plastiku –  gerador de soldagem ultra-sônica de plástico –  ультразвуковой сварки пластиковых генератор –  generador de ultrasonidos de soldadura de plástico –  Ultraschall Kunststoffschweißen Generator –  Ultrasonic plastic welding generator –  ultrasonic welding generator –  Ultraschall schweissen generator –  Ultraschallschweissen generator –  ultrasonique générateur –  ultrasonique coupe générateur –  Ultraschallgenerator –  ultraschallgeneratoren –  ultraschall schweissen generatoren –  ultrasonic food cutting generator –

 

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